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It was already clear at [[BSH Chronology 1984-2002: Sustainability and Internationalization|the beginning of the 1990s]] that BSH's old central dishwasher series, the GV60 series, had reached the end of its product life. Significant progress in the areas of consumption, dishwasher performance, quality and above all cost reductions could no longer be expected with the old series.<ref>BSH Corporate Archives, F-BSH-004, Stickel: Spülchronik, page 156.
It was already clear at [[BSH Chronology 1984-2002: Sustainability and Internationalization|the beginning of the 1990s]] that BSH's old central dishwasher series, the GV60 series, had reached the end of its product life. Significant progress in the areas of consumption, dishwasher performance, quality and above all cost reductions could no longer be expected with the old series.<ref>BSH Corporate Archives, F-BSH-004, Stickel: Spülchronik, page 156.


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A new series was needed. The board of management decided that the top-class dishwashers in this series should get an electronic controller, as already manufactured by [[Robert_Bosch_GmbH|Bosch]] and [[Siemens]]. The obsolete appliances still used a roller controller. Integrating a new electronic circuit board with the old roller controller did not offer any advantages however. The alternative was to use sensors to feed the signals to the electronic circuit board. The only problem was that they had not been developed as yet.<ref>BSH Corporate Archives, F-BSH-004, Stickel: Spülchronik, page 164.</ref>
Eine neue Reihe muss her. Die Geschäftsführung beschließt, dass die Topklasse-Geschirrspüler dieser Reihe eine Elektroniksteuerung bekommen sollen, wie sie von [[Special:MyLanguage/Robert_Bosch_GmbH|Bosch]] und [[Special:MyLanguage/Siemens|Siemens]] bereits gefertigt wird. Die veralteten Geräte besitzen noch eine Walzensteuerung. Die Verbindung von neuer Elektronikplatine und alter Walzensteuerung bringt aber keine Vorteile. Sensoren, die der Elektronikplatine die Signale geben, sind die Alternative. Allerdings sind sie noch nicht entwickelt.<ref>Ebd., S. 164.</ref>
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This posed a tantalizing challenge for the present day head of the Dishwasher Care production division Michael Rosenbauer, who was an engineer at the time in Dillingen. He recognized the potential that lay in developing these sensors. His efforts resulted in the development of a turbidity sensor that detected the degree of dirt of the water. The development was called AquaSensor – based on the successful water damage protection solution [[AquaStop – reliable protection against water damage|AquaStop]].<ref>BSH Corporate Archives, F-BSH-004, Stickel: Spülchronik, page 164.</ref>
Diese Herausforderung reizt den heutigen Leiter der Entwicklungsabteilung Michael Rosenbauer, damals noch Techniker in [[Special:MyLanguage/Die_Fabrik_und_das_Technologiezentrum_Dillingen|Dillingen]]. Er erkennt das Potenzial, das in der Entwicklung dieser Sensoren liegt. Das Ergebnis seiner Arbeit ist ein Trübungssensor, der den Verschmutzungsgrad des Wassers erkennt. Er bekommt den Namen AquaSensor – in Anlehnung an den erfolgreichen Wasserschadenschutz [[Special:MyLanguage/AquaStop_–_der_sichere_Schutz_vor_Wasserschäden|AquaStop]].<ref>Ebd.</ref>
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The AquaSensor was integrated in the new GV630 dishwasher series and controlled the reusage or draining of the pre-rinse water by checking the cloudiness of the water. The AquaSensor thus helped save around 20 percent of the washing water.<ref>BSH Corporate Archives, F-BSH-004, Stickel: Spülchronik, page 164.</ref>
Der AquaSensor wird in die neue Geschirrspülerreihe GV630 eingebaut und steuert die Weiterverwendung oder das Abpumpen des Vorspülwassers durch die Prüfung der Wassertrübung. Der AquaSensor hilft dadurch, rund 20 Prozent des Waschwassers zu sparen.<ref>Ebd.</ref>
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<span id="Funktion_des_AquaSensors"></span>
==== Funktion des AquaSensors ====
===== Operation of the AquaSensor =====
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An infrared LED and phototransistor were arranged opposite each other on a U-shaped board and protected by housing made from translucent plastic. This sensor was integrated in the instantaneous water heater. The infrared diode then sent its light through the flowing water to the light-sensitive base of the phototransistor, which became conductive when irradiated by light. When the water became cloudy, the light could no longer reach the diode to activate the phototransistor. The absent voltage signal was detected by the microcomputer on the electronic circuit board and this then initiated the required replacement of the water.<ref>BSH Corporate Archives, Edition Ernst Stickel (uncatalogued), drawing of the sump assembly in the GV630.</ref>
Eine Infrarot-Leuchtdiode und ein Phototransistor sind auf einer U-förmigen Platine gegenüberliegend angeordnet und durch ein Gehäuse aus lichtdurchlässigem Plastik geschützt. Dieser Sensor wird in den Durchlauferhitzer eingebaut. Die Infrarotdiode sendet nun ihr Licht durch das fließende Wasser auf die lichtempfindliche Basis des Phototransistors, der durch das Auftreffen des Lichts leitend wird. Bei entsprechender Trübung des Wassers reicht das Licht der Diode nicht mehr aus, um den Phototransistor zu aktivieren. Das ausbleibende Spannungssignal wird von dem Mikrocomputer auf der Elektronikplatine erkannt und dieser initiiert dann den erforderlichen Wasserwechsel.<ref>BSH-Konzernarchiv, Abgabe Ernst Stickel (unverzeichnet), Zeichung der Pumpentopfgruppe der GV630.</ref>
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A preset time and regeneration electronics were also integrated in the controller. The latter only initiated regeneration of the water softening unit with salt when this was deemed necessary based on the set water hardness level and the dishwasher programs used. This avoided unnecessary consumption of salt and regeneration water.<ref>BSH Corporate Archives, F-BSH-004, Stickel: Spülchronik, page 164.</ref>
In die Steuerung wird auch eine Zeitvorwahl und eine Regenerierelektronik eingebaut. Letztere leitet die Regenerierung der Enthärtungsanlage mit Salz nur dann ein, wenn je nach eingestellter Wasserhärte und verwendeten Spülprogrammen ein Bedarf errechnet wird. Dies vermeidet unnötigen Salz- und Regenerierwasserverbrauch.<ref>BSH-Konzernarchiv, F-BSH-004, Stickel: Spülchronik, S. 164.</ref>
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==== Bayerischer Innovationspreis 2000 ====
===== Bavarian Innovation Prize 2000 =====
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Version vom 21. Juli 2023, 08:14 Uhr

Sprachen:
Dishwasher with AquaSensor. (Source: Siemens Corporate Archives)

It goes without saying when washing by hand: The water is only changed once it gets too dirty. BSH[1] launched a dishwasher on the market in 1996 whose electronics thought along these lines. The appearance of the new GV630 range of dishwashers attracted lots of attention among competitors and testing institutes.Referenzfehler: Für ein <ref>-Tag fehlt ein schließendes </ref>-Tag.

This posed a tantalizing challenge for the present day head of the Dishwasher Care production division Michael Rosenbauer, who was an engineer at the time in Dillingen. He recognized the potential that lay in developing these sensors. His efforts resulted in the development of a turbidity sensor that detected the degree of dirt of the water. The development was called AquaSensor – based on the successful water damage protection solution AquaStop.[2]

The AquaSensor was integrated in the new GV630 dishwasher series and controlled the reusage or draining of the pre-rinse water by checking the cloudiness of the water. The AquaSensor thus helped save around 20 percent of the washing water.[3]


Operation of the AquaSensor

An infrared LED and phototransistor were arranged opposite each other on a U-shaped board and protected by housing made from translucent plastic. This sensor was integrated in the instantaneous water heater. The infrared diode then sent its light through the flowing water to the light-sensitive base of the phototransistor, which became conductive when irradiated by light. When the water became cloudy, the light could no longer reach the diode to activate the phototransistor. The absent voltage signal was detected by the microcomputer on the electronic circuit board and this then initiated the required replacement of the water.[4]

A preset time and regeneration electronics were also integrated in the controller. The latter only initiated regeneration of the water softening unit with salt when this was deemed necessary based on the set water hardness level and the dishwasher programs used. This avoided unnecessary consumption of salt and regeneration water.[5]


Bavarian Innovation Prize 2000

Ende Juni 2000 erhält das Entwicklerteam Geschirrspüler aus Dillingen von Ministerpräsident Dr. Edmund Stoiber für den neuen vollautomatischen Geschirrspüler den Bayerischen Innovationspreis überreicht. Die Laudatio hält der Physiker und ehemalige Astronaut Dr. Ulf Merbold und lobt das Gerät, in dem der AquaSensor eine zentrale Rolle spielt, mit folgenden Worten: „Der hier auszuzeichnende Geschirrspüler wählt als einziger weltweit das jeweils optimale Spülprogramm, ohne dass der Benutzer eingreifen muss. An der Verschmutzung des Wassers wird erkannt, welches Spülprogramm zugleich effektiv das Geschirr reinigt und die sparsamsten Wasser- und Energiewerte hat. Damit schont er nicht nur den Geldbeutel des Anwenders, sondern auch die Umwelt."[6]


Einzelnachweise

  1. BSH was founded in 1967 as Bosch-Siemens Hausgeräte GmbH - BSHG for short. In 1998, the name was changed to BSH Bosch und Siemens Hausgeräte GmbH, with the short form BSH. Since the sale of the Siemens shares in BSH to Robert Bosch GmbH the company’s name is now BSH Hausgeräte GmbH, but still BSH for short.
  2. BSH Corporate Archives, F-BSH-004, Stickel: Spülchronik, page 164.
  3. BSH Corporate Archives, F-BSH-004, Stickel: Spülchronik, page 164.
  4. BSH Corporate Archives, Edition Ernst Stickel (uncatalogued), drawing of the sump assembly in the GV630.
  5. BSH Corporate Archives, F-BSH-004, Stickel: Spülchronik, page 164.
  6. BSH-Konzernarchiv, A05-0023, inform 2000/August S. 13.